So, the other day I was messing around in my workshop, right? I’ve got this project where I’m trying to make some improvements to a solar power setup, and I hit a snag. I couldn’t decide whether to use an IGBT or a MOSFET for the main power switching part. They both do similar things, like turning the power on and off really fast, but I wasn’t sure which one was the right pick for my needs.

First off, I grabbed a bunch of both types of these transistors from my parts bin. I started by hooking up some simple circuits on my breadboard, just to see them in action. I used my trusty old multimeter to measure how much voltage they could handle. The IGBTs seemed to be able to deal with way higher voltages, like, we’re talking hundreds of volts without breaking a sweat. The MOSFETs, on the other hand, were not quite up there in terms of voltage, but they switched on and off a bit quicker.
Next, I set up a test to see how much power these things would waste when they were conducting. I rigged up a current source and some resistors to simulate a load, then measured the voltage drop across the transistors. This was kind of a “eureka” moment for me. The IGBTs were way better at handling high currents without getting too hot. It’s like, they could let a lot of power through without losing much to heat, which is super important for efficiency. The MOSFETs got warm pretty quick, which meant they were wasting more power as heat.
Then I decided to push them a bit to see how they’d handle tough conditions. I made a circuit to really heat them up while they were switching. This part was a bit tricky, had to keep an eye on the temperature using a thermal camera I borrowed from a buddy. I found out that the IGBTs could take the heat a lot better than the MOSFETs. They didn’t freak out or change their behavior much when things got toasty. This made me think they’d probably last longer in real-world situations, especially where it gets hot, like inside a solar power inverter.
After all that hands-on testing, I was leaning towards using IGBTs for my solar project. They are beasts when it comes to handling high power and they don’t get too bothered by heat. But I realized it’s not just about picking one over the other all the time. I started thinking, maybe in some parts of my setup, where the voltage isn’t sky-high and I need fast switching, MOSFETs could still be useful.
So, I started drawing up a new circuit diagram, mixing and matching these components where they fit best. It was kind of fun, figuring out the puzzle of what goes where. I’m no expert, but this whole process taught me a lot about how these little devices work and what they’re good at.

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High Voltage Test
IGBTs managed high voltages easily.
MOSFETs were okay, but not as good with high voltage.
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Power Loss Test
IGBTs didn’t waste much power when handling lots of current.
MOSFETs got hotter, meaning they wasted more power.
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Heat Test
IGBTs stayed cool and worked well even when it got hot.
MOSFETs performance dropped when they got too warm.
In the end, I’m still working on the project, but now I’ve got a much better idea of how to use IGBTs and MOSFETs together. It’s all about using the right tool for the job, I guess. And hey, I even got to use that thermal camera, which was pretty cool.